Lee Valley Tools    Woodworking Newsletter
   Vol. 5, Issue 6
   July 2011
 
   The Walk-Around Workbench
 

  Shoulder vise support box
  The shoulder vise support box screwed to the underside of the secondary hardwood top.
   
Shoulder vise
Two threaded rods bolt the 2" x 4" shoulder-vise arm to the end of the joist through holes splayed slightly out to each side by 3°, giving it a dovetail effect. I drilled holes on the underside of the joist to take nuts and washers. The length of the secondary top is the difference between the joist length and the sum of the shoulder vise screw projection through the arm when closed plus the jaw thicknesses. A 2" x 4" box, lag screwed underneath between leg rail and fixed jaw, supports the fixed jaw. The moving vise jaw has no lower rail supporting the left-side projection running under the joist; instead, there is a counterweight on the right side. I used an old brass car-club badge, but any similar weight will do. There is a 1/4" gap to the left of the moving jaw so that it can be removed easily. This is done by rotating it to the left, so that the casting that screws to the moving jaw can be lifted off the end of the vise screw.

Leg vise pivot   Detachable leg vise
The leg vise pivot   The detachable leg vise

Leg vise
The main advantage of this bench is that there is no shoulder vise to run into when moving around the bench or when planing. When cutting long stock, a hold-down makes a quickly detachable leg vise. A piece of 2" x 6" with an oversized hole for the stem of the hold-down acts as the moving jaw. Near the top of the oversized hole is an intersecting transverse hole through which I bolted threaded rod in a piece of copper pipe. This acts as a pivot, eases the action of the jaw and ensures it hangs straight relative to the side of the bench. The pressure of the hold-down arm is exerted at the edge of the benchtop where I want it, instead of at the conventional lower-leg-vise-screw level, so I don't need a pinned, sliding rail at the bottom of the jaw to prevent racking.
 
 
               
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