Lee Valley Tools Woodworking Newsletter
Vol. 1, Issue 4
May 2007
 
Router Template Guides
 


When creating a template, make it either smaller or larger by the offset amount, depending on whether you're routing outside or inside the template (for example, when doing inlays or mortises).


Marking offsetMarking offset



Aligning your template guide
To ensure your guide is centered on the bit, use an alignment pin. Insert it into the router and screw the guide onto the router base. Loosen the router-base screws slightly and move the tip up so it's snug in the guide opening. Ensure the guide is centered and tighten the router-base screws. Remove the pin.

You can also align by eye. For greater accuracy, keep the same edge of the guide against the template throughout the entire process.

 

Edge trimming
Creating an interesting edge on tables, cabinet sides or other projects is easy to do with a jigsaw or bandsaw, but you'll be left with saw marks to sand off. By cutting the shape close to the final size, and then using a template and a router to finish the job you get a consistent, smooth edge, which requires little additional work.

To do this, draw your pattern exactly to size. Decide which straight bit and guide you will use and calculate the offset (refer to the table on page 2). If the shape is relatively straight or, at least, free of any sharp curves, cut the pattern to the exact size and simply shift it by the amount of the offset. If your pattern has deep curves you can use a compass or a pencil and a piece of wood that is the same width as the offset in order to draw the pattern. Cut the pattern, sand it smooth and then secure it to the stock with clamps or double-sided tape.


  Drawing the pattern.
Using a compass to draw the pattern.

Drawing the pattern.
Using a piece of wood held firmly with the pencil to draw the pattern.
 
 


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