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Routing mating edges
When joining boards to make a wider surface, you can
add some interest to the final piece by using different
woods and by joining them using a wavy shape instead
of a straight edge. Simply make one pattern and then
use it to create a mirror image. Use an inlay bushing
to ensure perfect alignment. This will account for the
offset; otherwise, you would need to make two separate
templates.
Routing a cavity or mortise
You can use a guide to rout a cavity or mortise using
a simple template. Establish the required dimensions,
draw the shape on your template and then add the offset.
Cut the hole in the template and sand the edge smooth.
Attach the template to your stock and, using a plunge
router, position the guide in the hole. Plunge the bit
into the stock and carefully rout out the waste. Use
an up-cut spiral straight bit and rout the waste in
several steps.
Boring holes
Repeatedly drilling a regularly spaced pattern using
a drill or drill press can be tedious, as you have to
measure and mark every hole. Instead, measure and mark
once onto a template. Mark the location of the holes
and bore them using a drill that matches the exact outside
diameter of the appropriately sized guide. When all
of these holes have been drilled, mount a cutter into
the router that matches the hole size required in the
workpiece. Attach the template to the stock, position
the guide in a hole and plunge to bore the hole. Repeat
the process on each hole.
Creating inlays
Inlays can add an attractive element to your work, and
using a guide makes the process easy. Create your pattern
as described previously and rout the inlay recess with
the inlay bushing installed on the guide. Then, remove
the bushing and rout the inlay using the same template.
The bushing automatically accounts for the offset when
routing the recess and the inlay, allowing you to use
a single template to cut a perfectly fitting inlay.
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