Lee Valley Tools Woodworking Newsletter
Vol. 2, Issue 1
September 2007
 
Using Splined Miters in Frame-and-Panel Construction
 

Corner blocks.
Shop-made corner blocks


After you have applied enough clamp pressure to bring the joints together, quickly check the faces of each piece to ensure they are reasonably flush. If not, use a hammer and a block of wood to flush them up. Also, measure the diagonals to check for square. This type of construction tends to be self-squaring, but if necessary, push on the corners to adjust the diagonals until they are equal. Check it over, and then let the assembly dry.


Clamped assembly.
The clamped assembly left to dry.
  Once it has dried completely, remove the clamp and corner blocks. These may be slightly stuck to the frame, but a light tap with a small hammer should knock them off without breaking the joint. Without the splines, the frame is fragile, so handle it carefully.



Cutting the slots for the splines is next. I made my spline-cutting jig specifically to ride over the fence of my table saw. You will need to make one to fit your particular fence. Mine certainly isn't fancy, but it is accurate and reliable. It takes frames up to 3/4" thick; I use a shim to hold thinner frames in place.

Set the saw-blade height slightly lower than the routed inside profile and the groove. Set the jig and fence to cut the spline precisely—usually center or slightly to the back of the frame. This allows the outside profile to be routed without cutting into the spline. Use a saw blade that will leave a square-cornered kerf. A good carbide-tipped master-combination blade works well. Cut the groove for the splines.   Spline-cutting jig.
Spline-cutting jig
 
 

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