Lee Valley Tools Woodworking Newsletter
Vol. 2, Issue 2
November 2007
 
Using Router Planes
 

Trenching: Dados and Grooves
To make a dado or groove by hand, routers are used in conjunction with other tools. Typically, you saw the sidewalls of the trench, hog out the waste between with a chisel, and finish the joint with a router plane. While some woodworkers will simply saw and chisel the joint, using a router plane is superior because it lets you achieve an exact and repeatable depth. This is important in casework construction.


Cutting dados and grooves.
Mark your finished depth with a knife and take small bites until you reach your finished depth. Note that you should work from the edges and into the center to avoid blowing out your edge grain when the tool exits the work.

Stopped Dados
Making stopped dados is simple work using a router plane. First, drill a hole that's the diameter of your dado at the location where the dado will stop. Then, saw out the sidewalls of your trench, connecting them to the hole. Remove the waste with a chisel and your router plane.


Making a stopped dado.
Making a stopped dado is dangerous with a table saw and stacked dado cutter. The better choice is a saw, chisel and router plane—or a plunge router and spiral bit.
 
 

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