Lee Valley Tools Woodworking Newsletter
Vol. 2, Issue 2
November 2007
 
Making Miniature Mallets
 

The fussiest part of the entire process is boring the hole for the key ring. Ensure the work is held firmly, and that any padding is well clear and won't get dangerously caught up. Take your time lining up the bit, so that it bores right through the meat of the handle. When working with an object of this size, it's not a disaster if something goes wrong—simply make another one.   Boring the keyring hole.
Boring the hole into which the key ring will be inserted.

To finish, I cut off the excess ends with a fine backsaw, then pare and sand flush. I apply a little more polish to complete. If you are planning on making a lot of these, you might want to use powered means, such as a belt or disc sander, for cleaning up the ends. If so, take care with these small pieces. Better to take a little longer on the task than say goodbye to your fingertips!


End cutting
Cutting the ends.
  Finished keyring ornament
The finished piece.
 
 

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