Lee Valley Tools Woodworking Newsletter
Vol. 2, Issue 5
May 2008
 
Installing Crown Molding
 



If using a coping saw, the blade will be vertical and easy to judge. However, some of us are accustomed to using power miter saws to achieve perfect cuts and are unable to confidently cut directly on a line by hand. Trying to improve the situation by filing or sanding the end grain usually just creates more problems.

The solution is to discard your coping saw, not the cope joint. Waste away the bulk of the material using a jigsaw or handsaw, then use a right-angle grinder equipped with an abrasive flap wheel to accurately cut/sand to the line.

Working towards the line.
Working toward the line.

Another effective method is to use a flex shaft equipped with Kutzall carbide burrs powered by a Foredom or Dremel® tool. Slight back cutting, so that only the front edge touches, guarantees a closed joint; too much will yield a fragile edge.

The closed joint.
The closed joint.
 
 
                 
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