Lee Valley Tools Woodworking Newsletter
Vol. 3, Issue 3
January 2009
 
How to Use Cut Nails
 


A Very Brief History of Nails

Our first accounts of nails are from Egypt, where they were used to hold upholstery and foil in place. What we call Roman iron nails essentially became the pattern for all nails from 3,000 BC to the 19th century. The Roman nail is a square-shanked, handmade nail that tapers on four edges to a point.

When nails became machine-made, beginning about 1800, they were cut from a flat iron plate, which earned them the name "cut nail". These nails, which are still made, have
  Differences between modern wire nails and cut nails
Here you can see the difference between modern wire nails and cut nails. The wire nails on the right have a round shank; the cut nails are tapered on two edges.

shanks of rectangular cross-section and taper on only two edges. The other two edges are parallel.

These nails were replaced by modern wire nails, which are made from round wire, are easier and faster to make and are far less expensive than cut nails. Wire nails, however, don't have the same holding power. Academic studies of the two forms show that cut nails have somewhere between 65% and 135% more holding power than wire nails. The additional holding power comes from the wedging action of the tapered edges and the rough surface finish of the nail.

Using Cut Nails

If you decide to use cut nails in your furniture, you need to learn to use them properly, as they require more forethought than wire nails. First, you need to select the right length.
Nails are measured in pennyweight, which is expressed by "d". A 1"-long nail is a 2d nail. Every additional pennyweight adds 1/4" to the length of the nail. A 4d nail, for example, is 1-1/2" long. This system works up to 10d nails (3"), which is about as long as a furniture-maker would require.

How do you choose the correct pennyweight? Easily. Measure the
  Determining which pennyweight to use.
To determine the ideal pennyweight to use, measure the thickness of the work you are fastening. Convert that to "eighths"—1/2" stock would be "four eighths". Use a pennyweight that matches that number—4d. If the nail emerges on the other side it should be clinched, or you should use a shorter nail.
thickness of the board you are
fastening, convert that thickness to
eighths—a 3/4"-thick board would be
six eighths—and then select the nail based on that thickness, a 6d nail in
our example.
 
 
             
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